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Supercritical Co2 Fluid Extraction Machine
A 150L x 2 Supercritical CO2 fluid extraction device is essentially a two-vessel system designed to extract desired compounds from a material using carbon dioxide (CO2) in a supercritical state.
With its large capacity (150L x 2), this device is suited for industrial-scale production, making it efficient for high-volume extraction needs.
KEY COMPONENTS
- Extraction Vessels (150L x 2): These are two high-pressure chambers (each 150 liters) where the CO2 interacts with the raw material to draw out the target compounds.
- High-Pressure CO2 Pump: This pump pressurizes CO2 to a supercritical state, where it acts like both a gas and a liquid, becoming a good solvent for certain compounds.
- Heating/Cooling System: Precise temperature control is crucial. This system heats or cools the extraction vessels to influence the solubility of the target compounds in the CO2.
- Separation Vessels (Separators): After extraction, these vessels separate the extracted compounds from the CO2 stream, which can then be recycled.
- Control Panel: This interface allows operators to monitor and adjust pressure, temperature, and other parameters during the extraction process.
- Safety Devices: These are essential for mitigating the risks associated with high-pressure operation.
Here are some key areas where you'll find this device in action:
- Food Industry: Extracting essential oils (like vanilla, citrus oils), flavors, and natural food colorings from plant materials.
- Pharmaceutical Industry: Isolating valuable compounds from plants for use in medications and nutraceuticals. This can include things like caffeine, curcumin, and various herbal extracts.
- Cosmetics Industry: Obtaining high-purity essential oils and fragrance compounds for use in perfumes, skincare products, and cosmetics.
- Natural Products Industry: Extracting valuable compounds from a wide range of sources for use in dietary supplements, health foods, and other natural products. This could include things like fish oil, krill oil, and algae oil.
- Chemical Industry: Extracting specific components from complex mixtures for various industrial applications.
SPECIFICATIONS
- This system is multi-function SPE equipment, the working mode is intermittent or continuous way to extract solvent from solid or liquid material, the additive can be add to the supercritical fluid.
- The system has one extractor and two separators.
- The highest working pressure of solid extractor is 50Mpa, the highest working temperature is 85°C.
- The design of pressure vessels according the related national standard and rule demand and with over pressure protection system which means enough safety valve.
- The whole equipment beauty, safety and easy operation, pressure temperature flow number can be showed from pressure meter and digital instrument. The material of pipe parts, valves, pipe lines, are all stainless steel(0Cr18Ni9Ti). Main technical parameters of Supercritical Co2 Extraction Machine.
BENEFITS
The advantage of this device lies in its ability to use CO2 as a solvent. CO2 offers several benefits:
- Environmentally friendly: CO2 is a natural and non-toxic solvent, avoiding the use of harsher chemicals and minimizing environmental impact.
- High purity extracts: The supercritical CO2 process can produce concentrated extracts with minimal impurities or solvent residues.
- Versatility: Supercritical CO2 can effectively target a wide range of compounds from different materials, making it a valuable tool across various industries.
SPECIFICATIONS
BENEFITS
TRUST BADGES AND CERTIFICATIONS
High-pressure equipment, like CO2 extraction machines, necessitate certifications to guarantee quality and adherence to regulatory standards within a specific jurisdiction. Certifications for CO2 extraction systems are imperative. For instance, Cedarstone Industry’s CO2 extraction machines bear certifications from esteemed authorities such as the National Board of Boiler & Pressure Vessel Inspectors (NBBI) and the American Society of Mechanical Engineers (ASME). Similarly, supercritical CO2 extractor holds PED/CE certification, meeting the rigorous standards for Europe, Africa, South America, and other regions.
EXPLOSION PROOF
Separeco manufactures and supplies explosion-proof equipment and accessories for industrial environments at risk of explosion.
GMP
A Good Manufacturing Practice (GMP) is a production and testing practice that helps to ensure a quality product.
GAMP
Practice focuses on the whole system and the end product, where as the FDA focuses on each process and stage of pro-duction that contributes to the end product.
TECHNICAL SERVICE
HHProcessors assists customers in preparing the matrix correctly by providing guidance on factors such as humidity levels, grain size, and pre-treatment. We also suggest process conditions including pressure, temperature, and, importantly, residence time, which is controlled by adjusting the CO2 flow rate. If you lack experience in supercritical fluid extraction, we ensure you’re set up for success.
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